Demineralise Mix Bed Plant

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Demineralise Mix Bed Overview

The industry is constantly asking for a higher quality of Demineralise water at affordable price. And It is found that, naturally available water is hardly suitable for industrial demands because of its dissolved contaminations likes number of mineral salts and compounds of Ca, Mg, Na, K & Fe carrying positive ions and So4, Cl, Co3, Hco3 and Sio2 etc carrying negative ions as well as organic and inorganic impurities.

The industrials requirement is a higher quality (dissolved salts free) of water, for the particular process formulations and utility of latest costly equipment, which cannot be Satisfied by natural water sources.

Demineralise Mix Bed Principal

AQUILA Demineralization Plants are designed based on latest coast effective ion exchange technique of counter current regeneration. The units consist of two corrosion free pressure vessels internally connected in series. The first column containing Cation absorbing exchanger and second column charged with an anion absorbing exchanger. The water flow through the bed of a Cation exchanger then the bed of an anion exchanger. Thus the systems remove dissolved salts from water to a specified degree.

After using total exchange capacity of systems Cation and anion regeneration must be carried out. The Cation exchanger is regenerated with an acid and anion exchange resin is regenerated with an alkali solution.

AQUILA Demineralisers consists of acid/alkali proof pressure vessel with internal fittings and initial charge of Cation and Anion exchanger, set of regeneration equipment, hydraulic ejectors, acid and alkali tanks and conductivity meter to monitor treated water quality. These Demineralisers offer a practical range of capacities and flow rates necessary to serve wide variety of applications.

RO PLANT TECHNICAL & DESIGN FEATURES

Flow :0.2M3/hr to 100M3/hr
Inlet TDS UP TO 800 ppm
Outlet TDS <10-20 PPM
OBR UP TO 2200 M3
Type of Resin Strong Acid Cation (H+ – Mono Type) : Strong Base Anion (OH+ – Mono Type)
Type of Regenerant HCL / H2SO4 for SAC & NaOH for SBA.
Diameter (Vertical Vessel) 0.225 Mts. – 4.0 Mts.
Control Microprocessor / Hmi display with PLC / Scada
Coating / lining Epoxy / FRP / Rubber Lined
Design Code ASME/IS
Design Pressure Up to 10 Bar
Working Pressure 1.1 to 3.5 Bar
MOC FRP / Mid Steel / Stainless Steel
Distribution System FRP/Strainer Plate
Brine Mixing Element Agitator
Feed Pump C.I/SS304/SS316
Flow Measurement Rotameter/Flow Meter
Pressure Measurement Pressure Guage/Diffrential Pressure Transmiter
Operation Type MPV/Frontal Piping
Operational Valve Auto/Manual

DESIGN

  • AS PER FEED WATER ANALYTICAL PARAMETERS AND CUSTOMER END WATER QUALITY REQUIRENMENT WE DESIGN THE SYSTEM
  • WE DESIGN THE SYSTEM WHICH CAN BE EASY TO OPERATE AND MAINTAIN.
  • USING VARIOUS TECHNOLOGIES WE PROVIDE SUSTAINABLE DESIGN.
  • WE ARE USING DIFFERENT TYPES OF MEMBRANES AND ITS MAKES AND DIFFERENT TYPE OF PUMPS FOR COST EFFECTIVE SOLUTION
  • WE ARE USING ACCURATE PRE & POST RO TREATMENT TO ACHIEVE REQUIRE PARAMETERS.
  • DEEP ANALYSIS , ACCURATE DESIGN , AND SUCCESSFUL O&M
  • WE BELIEVE IN THE CONCEPT CALLED SUCCESS BY DESIGN. THIS MEANS, THATRECURRING SUCCESS CANNOT TAKE PLACE BY CHANCE OR BY ACCIDENT. INSTEAD, IT HAS TO BE CRAFTED,IT HAS TO BE PLANNED.
  • WE ARE SUCCESS IN CLEAN WATER AS WELL AS WASTE WATER DESIGN
  • WE HAVE ACHIEVED 100% RESULTS WHICH WE HAVE COMMITED TO CLIENT.IN CLEAN WATER AND WASTE WATER DESIGN

Silent features

  • CUSTOMIZE programmable controls as per requirement.
  • ALL COMPONENTS USE WITH ITS TEST CERTIFICATE ONLY
  • PLUG AND PLAY ENGINEERED PLANT For Quick Installation
  • Inbuilt Clean-in-place connections For Easy Maintanance.
  • Utilize Minimum footprint but without compromising it's o&m space.
  • provide each project's user manual with Components Data sheet,Test Certificates,Daily Operation And Maintanance Logsheet.
  • Quick Approval Systems Which keeps project moving fast
  • Easy to install and Accurate operation & maintainance.
  • Produces high quality Neutral Water
  • Variety of cost effective standard Components.

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